Brett Thompson, Sign and Graphic Market Manager, answers frequently asked questions about OPTIX® FUSE for push-thru letters and other signage applications.
Q. What is Plaskolite OPTIX® FUSE?
Manufactured by Plaskolite, OPTIX® FUSE is a dual-layer acrylic sheet engineered to simplify fabrication while delivering enhanced visual performance. It features a coextruded color cap bonded to a clear or light-diffusing acrylic base, removing the need for vinyl, diffuser films, or lamination.
By eliminating extra steps from the traditional push-thru process, OPTIX® FUSE helps fabricators reduce labor, save on material costs, and avoid common issues like peeling films, light leaks, and inconsistent edge quality. The result is a cleaner edge finish, longer-lasting durability, and bold, trimless signage with a premium appearance.
Q. What are the key benefits of OPTIX® FUSE?
OPTIX® FUSE is designed to streamline sign production and deliver consistent results. Advantages include:
One-step fabrication with no lamination or autoclave required
Eliminates diffuser film and vinyl, reducing application time
Lowers labor and material costs by removing secondary processes
Cleaner routed edges with reduced risk of lifting, burning, or light leaks
Weatherable and ready to use for long-term indoor or outdoor performance
Durable coextruded construction designed for extended service life
Fabrication-friendly for clean cuts and reduced scratching
100% recyclable, all-acrylic material for easier sustainability compliance
Q. What are the main applications for this material?
OPTIX® FUSE is ideal for signage and display environments where high-end aesthetics and clean illumination matter. Common applications include:
Interior and exterior signage
Wayfinding and architectural displays
Push-thru and trimless sign letters
Branded environments and retail signage
Q. Why does OPTIX® FUSE work well for push-thru letters?
OPTIX® FUSE is purpose-built for push-thru applications because it combines the color cap and base layer into a single sheet. This creates a more consistent, professional-looking finish without the extra steps required by traditional push-thru methods.
Because the material eliminates films and laminations, fabricators can avoid common production issues such as bubbling, peeling, light leaks, and uneven illumination. OPTIX® FUSE also delivers a cleaner machined edge, helping push-thru letters maintain a crisp, premium appearance, especially in trimless designs.
Q. Why buy OPTIX® FUSE from Piedmont Plastics?
At Piedmont Plastics, we make it easy to source OPTIX® FUSE for your next signage or architectural project. Offering nationwide inventory, local delivery, and expert support, we help fabricators stay on schedule and produce high-quality results.
When you purchase OPTIX® FUSE from Piedmont Plastics, you get:
A trusted supplier with deep signage industry experience
Access to a wide range of acrylic sheet sizes and thicknesses
Reliable availability through our nationwide branch network
Support from knowledgeable teams who understand fabrication needs
Whether you're producing push-thru letters, branded displays, or architectural signage, Piedmont Plastics is your trusted source for OPTIX® FUSE and signage solutions. Contact us today to learn more about our services!