Aerospace Duratron U1000 PEI U2300 PEI Aircraft Electrical Interconnector Applications Key Requirements High electrical strength No dielectric breakdown over sustained periods Over moldable Can be coppernickel plated Low co-efficient of thermal expansion Connector Manifold Insulators Dimensionally stable stock shapes for precision machining Continuous service temperature 150 302 F Challenge Reliable more versatile and light weight material for electrical system components UL94 V0 rating minimum Customer Benefits In aircrafts a vast array of different electrical connectors is used for the system requirements. The metal contacts require insulation from each other and their housings. The housings are traditionally made of metal. As a result of working with us the customer has benefited from reduced component failure occurring in the past due to either dimensional instability or poor coating of housings By using an advanced thermoplastic with constant di-electric properties and high electrical strength the distance between contact pins can be reduced. By further use of a thermoplastic for the housing more weight can be reduced. These housings can be coated for EMCRF protection. Clean stock shapes or components aid superior coating mcam.com Lighter weight components Full traceability as a standard service supports safety efficiency efforts We provide testing capabilities and certification where required MCAMconnect contactmcam.com Excellent stability and machining properties reduce machining cost 0 High dielectric strength 30.3 kVmm Chemical resistance to suit aerospace applications Stiffness vs Temp derived from DMA-curves Sultron PPSU Symalit 1000 ECTFE Fluorosint 500 Fluorosint MT-01 Sultron 1000 PSU Symalit 1000 PFA Fluorosint 207 Ertacetal C Duratron U1000 PEI Symalit 1000 PVDF Fluorosint HPV Modulus of elasticty MPa 4000 Ertalyte PET 16 Ertacetal H POM-H 20 Duratron T4203 PAI Excellent dimensional stability over temperature rang
e minus 40 to 170 . 24 Duratron U1000 PEI Mitsubishi Chemical Advanced Materials manufactures Duratron U1000 PEI Duratron U2300 PEI stock shapes suitable for machining. These amorphous materials are easier to over mould coat or bond than semi-crystalline materials such as PEEK without sacrificing continuous service temperature properties and with improved electrical strength. Mitsubishi Chemical Advanced Materials Added Value Our material processing and machining facilities are accredited to AS9100 rev D management system Our experience and quality in manufacturing engineering polymer shapes in combination with highly developed machining capabilities 3000 We use knowledge experience and test capability built up over five decades to ensure that the extruded stock shape is consistent both in its mechanical properties and dimensional stability 2000 1000 0 Dielectric Strength IEC 60243 kVmm 28 Ketron 1000 PEEK Why Duratron U1000 PEI U2300 PEI -50 0 50 100 150 Temperature C mcam.com Distributed by 200 250 300 We utilize our manufacturing excellence to produce uncontaminated materials MCAMconnect contactmcam.com All statements technical information and recommendations contained in this publication are presented in good faith and are as a rule based upon tests and such tests are believed to be reliable and practical field experience. The reader however is cautioned that Mitsubishi Chemical Advanced Materials does not guarantee the accuracy or completeness of this information and it is the customers responsibility to determine the suitability of Mitsubishi Chemical Advanced Materials products in any given application. Duratron is a registered trademark of the Mitsubishi Chemical Advanced Materials group of companies. Design and content created by Mitsubishi Chemical Advanced Materials and are protected by copyright law. Copyright Mitsubishi Chemical Advanced Materials. All rights reserved. MCM AS 6 10.21.19
