comprehensive training Increased productivity equals lower cost improved profitability and ultimately survival of your business in todays competitive environment. The LMT Onsrud Performance Team will work with all levels of your operation to increase your productivity. All levels of training general to production-specific on the shop floor are only a call away factory technical support LMT Onsrud provides your business with access to our staff of highly trained professional factory technicians. We can assist you wtih those difficult production machining problems while increasing your performance and productivity. on-site trouble shooting Correct tool selection proper hold-down techniques faster feed rates fewer and quicker set ups are all pieces to the producivity puzzle. The LMT Onsrud Performance Team offers tailored solutions for problem solving and productivity gains. custom tool design Not only does LMT Onsrud offer the largest selection of cutting tools for day to day operations but we will also design a tool for your specific application or material. We will take your tool requirements from the drawing board to sophisticated computer-aided design to in-house testing on our CNC router and CNC Mill. Custom tooling made to meet your productivity goals. Table of Contents Composites Honeycomb Drills 4-11 12-19 20-23 Chiploads Quote Request Forms Terms and Conditions 24-25 26-37 39 Table of Contents by Material PAGE COMPOSITES PAGE HONEYCOMB 54-200 NEW SC 3F 4F Spiral for Glass Reinforeced Plastic 5 29-000 HSS Hollow Core Cutters 13 56-000P SC 2F Straight 5 29-050 Diamond Grit Hogger 13 63-000 SC 1F Upcut Spiral 6 29-10029-100B SC Honeycomb Hogger 14 66-700 NEW DFC Multi-Flute Low Helix Coated 6 30-000 Replaceable Ring Type Honeycomb Cutter 14 66-800 NEW DFC Compression for Composites 6 30-300 HSS Integral Shank Honeycomb Hogger Cutter 15 66-900 NEW SC High Performance Composite Router 7 30-700 Reduced Weight Honeycomb Cutter 15 67-000 SC Fiberglass Burr Bits 8 3
1-000 HSS Cutter 16 67-200 SC 3F PhenolicComposite Cutter 9 31-100 HSS Honeycomb Cutter with Teeth 16 67-220 NEW PCD 3F PhenolicComposite Cutter 9 32-000 HSS Hogger 17 67-300 SC 2F Compression Spiral 9 32-200 NEW HSS 3 Piece Honeycomb Hogger 17 67-400 SC Un-Ruffer 10 34-000 Aircraft Panel Tools 18 67-500 SC Carbon Graphite Tool 10 34-100 NEW Potted Fastener Tools Coated 18 68-000 2F PCD Tipped Tools 10 68-200 PCD 2F SERF Cutter 11 68-300 NEW PCD 3F SERF Cutter 11 67-800 SC 8 Facet Drill 21 68-400 NEW PCD Ballnose 11 68-900 PCD 8 Facet Drills 22 85-800 NEW SC CFRP Drills 23 86-100 SC DFC Parabolic Drill 22 Available In Metric PAGE DRILLING Available In Metric Table of Contents by Series Number 29-000 HSS Hollow Core Cutters 29-050 Diamond Grit Hogger 29-100 29-100B Solid Carbide Honeycomb Hogger 13 13 14 30-000 Replaceable Ring Type Honeycomb Cutter 14 30-300 HSS Integral Shank Honeycomb Hogger Cutter 15 30-700 31-000 31-100 32-000 Reduced Weight Honeycomb Cutter 15 HSS Cutter 16 HSS Cutter with Teeth 16 HSS Hogger 17 www.onsrud.com 32-200 34-000 34-100 54-200 56-000P 63-000 66-700 66-800 66-900 67-000 67-200 67-220 HSS 3 Piece Honeycomb Hogger 17 Aircraft Panel Tools 18 Potted Fastener Tools Coated 18 SC 3F 4F Spiral GRP Coated 5 SC 2F Straight 5 SC 1F Upcut Spiral 6 DFC Multi-Flute Low Helix Coated 6 DFC Compression for Composites 6 SC HiPerformance Composite Router 7 SC Fiberglass Burr Bits 8 SC 3F PhenolicComposite Cutter 9 PCD Progressive Chipbreaker 9 67-300 67-400 67-500 67-800 68-000 68-200 68-300 68-400 68-900 85-800 86-100 SC 2F Compression Spiral SC Un-Ruffer SC Carbon Graphite Tool SC 8 Facet Drills 2F PCD Tipped Tools PCD 2F SERF PCD 3F SERF PCD Ballnose PCD 8 Facet Drills SC CFRP Drills SC DFC Parabolic Drills 9 10 10 21 10 11 11 11 22 23 22 3 Composite Cutting Tools Using metal cutting tools to machine todays highly abrasive composite materials can be costly in terms of tool wear and damage to workpieces. LMT Onsrud makes an extensive line of cutti
ng tools designed for todays difficult-to-machine space-age materials. LMT Onsrud manufactures solid carbide and PCD cutting tools designed specifically for machining CFRP Carbon Fiber Reinforced Plastic GRP Glass Reinforced Plastic Fiberglass Phenolic Kevlar Carbon Graphite and other composite materials. 54-200 Three Four Flute - Solid Carbide Spiral for Glass-Reinforced Plastic Coated Updated line of three and four flute tools for machining glass-reinforced plastic. Geometry has been optimized to shear the glass fibers while creating a chip which removes heat from the cut to avoid melting of the material. Tools are coated to withstand the abrasive characteristics inherent to glassreinforced plastic GRP. Usage Fiberglass and Composites UPCUT Part Number METRIC UPCUT Cutting DIA Flute LGTH SHK DIA OAL FLUTES Part Number Cutting DIA Flute LGTH SHK DIA OAL FLUTES 54-205 18 12 14 2-12 3 54-260 6mm 19mm 6mm 76mm 4 54-210 316 58 14 2-12 3 54-266 8mm 22mm 8mm 76mm 4 54-220 14 34 14 2-12 4 54-270 10mm 25mm 10mm 76mm 4 54-230 38 1-18 38 3 4 54-276 12mm 25mm 12mm 76mm 4 54-240 12 1-18 12 3-12 4 Cutting DIA Flute LGTH SHK DIA OAL FLUTES 54-206 18 12 14 2-12 54-211 316 58 14 54-221 14 34 14 54-231 38 1-18 38 54-241 12 1-18 12 DOWNCUT Part Number METRIC DOWNCUT Part Number Cutting DIA Flute LGTH SHK DIA OAL FLUTES 3 54-261 6mm 19mm 6mm 76mm 4 2-12 3 54-267 8mm 22mm 8mm 76mm 4 2-12 4 54-271 10mm 25mm 10mm 76mm 4 3 4 54-277 12mm 25mm 12mm 76mm 4 3-12 4 56-000P Double Flute - Solid Carbide Straight Designed specifically to rout harder more rigid plastics. Usage NEW Foam fiberglass phenolic acrylic nylon PVC ABS acetal and solid surface Part Number Cutting DIA Flute LGTH SHK DIA OAL 56-041 18 14 14 2 56-061 316 38 14 2 56-062 316 58 14 2 56-062L 316 58 14 2 56-063 316 58 14 4 56-081 14 38 14 2-12 56-082 14 34 14 2-12 56-082L 14 34 14 2-12 56-086 14 1-14 14 4 56-121 38 58 38 2-12 56-122 38 78 38 2-12 56-122L 38 78 38 2-12 56-124 38 1-58 38 6 56-162 12 1 12 3 56-162L 12 1 12 3 56-1
64 12 2-18 12 6 These tools are designed and toleranced for Air Routers with guide L Left Hand Rotation www.onsrud.com 5 63-000 Single Flute - Solid Carbide Upcut Spiral Designed for routing where upward chip removal tool rigidity long life and high quality finish is desired. Usage Fiberglass phenolic and aluminum Part Number Cutting DIA Flute LGTH SHK DIA OAL 63-040 18 12 14 2 63-050 532 916 14 2 63-060 316 58 14 2 63-080 14 34 14 2-12 63-100 516 1316 38 2-12 63-160 12 1 12 3 HELIX ANGLE 30 66-700 DFC Multi-Flute Low Helix Coated The diamond film coated CVD solid carbide multi-flute low helix tools are designed to produce superior edge quality and finish in composite materials at higher feed rates than a PCD tool. Usage Composite NEW 66-800 Part Number Cutting DIA Flute LGTH SHK DIA OAL Flutes 66-705 14 34 14 3-12 6 66-710 38 1-18 38 4 8 66-715 12 1-12 12 4 10 Part Number Cutting DIA Flute LGTH SHK DIA OAL Flutes 66-725 8mm 25mm 8mm 100mm 8 66-730 10mm 30mm 10mm 100mm 8 66-735 12mm 40mm 12mm 100mm 10 METRIC DFC Compression for Composites Coated The diamond film coated CVD solid carbide compression routers unique geometry prevents delamination on top and the bottom edges of the composites. The open flute geometry dissipates heat to prevent resin flow. Usage Composite Part Number Cutting DIA Flute LGTH Upcut LGTH SHK DIA OAL Flutes 66-802DFC 14 34 .325 14 3-12 4 66-811DFC 38 1 .100 38 4 4 66-814DFC 38 1 .340 38 4 6 66-817DFC 12 1-18 .100 12 4 6 66-823DFC 12 1-18 .350 12 4 6 Upcut LGTH SHK DIA OAL Flutes DOWNCUT EDGE TO WITHIN .050 OF TOOL END METRIC NEW 6 Part Number Cutting DIA Flute LGTH 66-852DFC 6mm 20mm 7.75mm 6mm 90mm 4 66-858DFC 8mm 25mm 8mm 8mm 100mm 4 66-864DFC 10mm 25mm 8.5mm 10mm 100mm 6 66-870DFC 12mm 25mm 9mm 12mm 100mm 6 www.onsrud.com 66-900 High Performance Composite Router Coated The new High Performance Composite Router is designed for more efficient routing of composite materials in both hand-fed and in CNC applications. Coated for increased t
ool life. Part Number Point Style Cutting Flute SHK DIA LGTH DIA 66-901ALTIN No 18 12 66-902ALTIN BURR 18 66-903ALTIN Endmill 18 66-904ALTIN Drill 18 66-905ALTIN No 316 66-906ALTIN BURR 316 66-907ALTIN Endmill 66-908ALTIN 66-909ALTIN Usage Composites and fiberglass OAL Part Number Point Style 18 1-12 66-939ALTIN Endmill 12 1-58 12 4 12 18 1-12 66-940ALTIN Drill 12 1-58 12 4 12 18 1-12 66-941ALTIN No 12 2-18 12 4 12 18 1-12 66-942ALTIN BURR 12 2-18 12 4 58 14 2 66-943ALTIN Endmill 12 2-18 12 4 58 14 2 66-944ALTIN Drill 12 2-18 12 4 316 58 14 2 66-945ALTIN No 12 3-18 12 5 Drill 316 58 14 2 66-946ALTIN BURR 12 3-18 12 5 No 14 1 14 3 66-947ALTIN Endmill 12 3-18 12 5 66-910ALTIN BURR 14 1 14 3 66-948ALTIN Drill 12 3-18 12 5 66-911ALTIN Endmill 14 1 14 3 66-949ALTIN No 12 4-18 12 6 66-912ALTIN Drill 14 1 14 3 66-950ALTIN BURR 12 4-18 12 6 66-913ALTIN No 14 1-12 14 3-12 66-951ALTIN Endmill 12 4-18 12 6 66-914ALTIN BURR 14 1-12 14 3-12 66-952ALTIN Drill 12 4-18 12 6 66-915ALTIN Endmill 14 1-12 14 3-12 66-971ALTIN No 4mm 16mm 6mm 50mm 66-916ALTIN Drill 14 1-12 14 3-12 66-972ALTIN BURR 4mm 16mm 6mm 50mm 66-917ALTIN No 14 2-18 14 4 66-973ALTIN Endmill 4mm 16mm 6mm 50mm 66-918ALTIN BURR 14 2-18 14 4 66-974ALTIN Drill 4mm 16mm 6mm 50mm 66-919ALTIN Endmill 14 2-18 14 4 66-975ALTIN No 6mm 19mm 6mm 75mm 66-920ALTIN Drill 14 2-18 14 4 66-976ALTIN BURR 6mm 19mm 6mm 75mm 66-921ALTIN No 38 1 38 3 66-977ALTIN Endmill 6mm 19mm 6mm 75mm 66-922ALTIN BURR 38 1 38 3 66-978ALTIN Drill 6mm 19mm 6mm 75mm 66-923ALTIN Endmill 38 1 38 3 66-979ALTIN No 6mm 25mm 6mm 75mm 66-924ALTIN Drill 38 1 38 3 66-980ALTIN BURR 6mm 25mm 6mm 75mm 66-925ALTIN No 38 1-58 38 3-12 66-981ALTIN Endmill 6mm 25mm 6mm 75mm 66-926ALTIN BURR 38 1-58 38 3-12 66-982ALTIN Drill 6mm 25mm 6mm 75mm 66-927ALTIN Endmill 38 1-58 38 3-12 66-983ALTIN No 8mm 25mm 8mm 63mm 66-928ALTIN Drill 38 1-58 38 3-12 66-984ALTIN BURR 8mm 25mm 8mm 63mm 66-929ALTIN No 38 2-18 38 4 66-985ALTIN Endmill 8mm 25mm 8mm 63mm 66-930ALTIN BURR 38 2-18 38 4 6
6-986ALTIN Drill 8mm 25mm 8mm 63mm 66-931ALTIN Endmill 38 2-18 38 4 66-987ALTIN No 10mm 25mm 10mm 75mm 66-932ALTIN Drill 38 2-18 38 4 66-988ALTIN BURR 10mm 25mm 10mm 75mm 66-933ALTIN No 12 1-18 12 3 66-989ALTIN Endmill 10mm 25mm 10mm 75mm 66-934ALTIN BURR 12 1-18 12 3 66-990ALTIN Drill 10mm 25mm 10mm 75mm 66-935ALTIN Endmill 12 1-18 12 3 66-991ALTIN No 12mm 25mm 12mm 75mm 66-936ALTIN Drill 12 1-18 12 3 66-992ALTIN BURR 12mm 25mm 12mm 75mm 66-937ALTIN No 12 1-58 12 4 66-993ALTIN Endmill 12mm 25mm 12mm 75mm 66-938ALTIN BURR 12 1-58 12 4 66-994ALTIN www.onsrud.com Drill Cutting Flute SHK DIA LGTH DIA OAL NEW Burr Point Drill Point End Mill Point No Point 12mm 25mm 12mm 75mm 7 67-000 67-250 Solid Carbide Fiberglass Router Designed as fiberglass routers. Their upcutdowncut diamond design effectively shears fibrous materials. Usage MEDIUM BURR WEND MILL POINT MEDIUM BURR WEND MILL POINT Part Number Cutting DIA Flute LGTH SHK DIA 67-003 67-010 18 1 14 34 67-011 14 67-012 14 67-014 67-017 67-030 Fiberglass and Composite OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 18 2 67-023 38 1-58 38 3 14 2-12 67-027 38 2-18 38 4 1-18 14 3 67-031 12 1-18 12 3 1-14 14 3 67-033 12 1-58 12 4 14 1-12 14 3 67-037 12 2-18 12 4 14 2-18 14 4 67-039 12 3-18 12 5 38 78 38 2-12 67-065 34 4-18 34 6 MEDIUM BURR WDRILL POINT Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-080 14 34 14 2-12 67-120 38 78 38 2-12 67-160 12 1 12 3 3 FLUTE DOWNCUT DIAMOND GRIT TOOL 8 3 FLUTE DOWNCUT DIAMOND GRIT TOOL Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-254 14 1-18 14 3 67-256 14 1-38 14 3 67-258 38 1-38 38 3 www.onsrud.com 67-200 Three Flute - Solid Carbide Phenolic Cutter Equally adaptable to low or high spindle speed applications in any CNC machining environment. The free cutting action of the tools provides for better finishes and significantly lower noise levels. Usage Phenolic DOWNCUT UPCUT Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number
Cutting DIA Flute LGTH SHK DIA OAL 67-205 38 78 38 3 67-206 38 78 38 3 67-211 12 1-18 12 3 67-212 12 1-18 12 3-12 67-215 12 2-18 12 4 67-216 12 2-18 12 4-12 HELIX ANGLE 10 METRIC UPCUT METRIC DOWNCUT Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-207 10mm 22mm 10mm 75mm 67-208 10mm 22mm 10mm 75mm 67-209 12mm 28mm 12mm 75mm 67-210 12mm 28mm 12mm 75mm HELIX ANGLE 10 67-220 Three Flute - PCD Progressive Chipbreaker for Composites Usage Composites and phenolic Provides superior chip control and increased tool life when cutting dense and abrasive materials. The new chipbreaker incorporates a unique geometry with a PCD cutting edge to support a wide range of feed rates Part Cutting Flute SHK and depth of cut combinations while extending the life Number DIA LGTH DIA of the tool. This is accomplished by utilizing a distinct 67-221 38 38 38 Hi-Low asymmetrical chipbreaker profile which reduces 67-225 12 58 12 vibration and chatter caused by harmonic imbalance 67-227 12 1-18 12 resulting in improved surface finishes while reducing noise levels and wear on the tool. METRIC OAL 3 3 3 Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-230 10mm 12mm 10mm 76mm 67-233 12mm 20mm 12mm 100mm 67-300 Double Flute - Solid Carbide Compression Spiral Compression design for fast feed and excellent finish on both sides of the material. Usage Composite panels and honeycomb core Part Cutting Flute Number DIA LGTH SHK DIA OAL Diamond Coated Part Number 67-305 14 78 14 2-12 - 67-314 38 1-18 38 3 67-314DFC 67-320 12 78 12 3 - 67-322 12 1-18 12 3 67-322DFC Mortise Compression www.onsrud.com NEW HELIX ANGLE 30 9 67-400 Solid Carbide Un-RufferPATENTED The unique design allows for the cutting performance of a burr while achieving a good surface finish. Usage Composite panels METRIC Part Number 67-500 Cutting DIA Flute LGTH SHK DIA OAL 67-426M 6mm 67-435M 10mm 25mm 6mm 64mm 25mm 10mm 76mm 67-445M 12mm 25mm 12mm 76mm Cutting DIA Flute LGTH SHK DIA
67-423 14 34 14 2 67-426 14 1 14 2-12 67-428 14 1 14 3 67-435 38 1 38 3 67-445 12 1 12 3 Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-505 18 12 18 2 67-508 316 58 316 2 67-511 14 34 14 3 67-514 14 1-12 14 3 67-520 38 1-18 38 3-12 67-523 12 1-18 12 3-12 67-526 12 2-18 12 4 OAL Solid Carbide CG Tool Carbon Graphite The geometry of these tools increases the amount of effective cutting flutes resulting in superior performance over a standard burr. Usage 68-000 Part Number Carbon graphite and carbon fiber panels Double Flute - PCD Tipped Tooling Designed for use in abrasive materials where cut quality and tool life are important. Usage Composite panels and fiberglass PCD Full Face PCD FULL FACE Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-005 14 34 14 3 68-010 38 34 38 3 68-020 12 34 12 4 68-030 34 1 34 4 HELIX ANGLE 0-3 PCD FULL FACE with PLUNGE POINT PCD Full Face with Plunge Point Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-050 14 34 14 3 68-055 38 78 38 3 68-062 12 1-14 12 4 68-070 34 1-14 34 4 68-072 34 1-14 34 4 Down Shear 10 www.onsrud.com 68-200 Double Flute - PCD SERF Cutter This tool is designed to act like a rougher and finishing tool in one. The unique geometry reduces the cutting forces resulting in longer tool life higher feed rates and reduced noise. Usage Composites METRIC Part Number Cutting DIA Flute LGTH SHK DIA Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-210 14 38 14 3 68-213 14 34 14 3 68-216 14 1 14 3-12 68-220 38 38 38 3 68-223 38 34 38 3 OAL 68-226 38 1 38 3-12 68-213M 6mm 20mm 6mm 76mm 68-230 12 34 12 4 68-226M 10mm 25mm 10mm 88mm 68-233 12 1 12 4 68-236M 12mm 32mm 12mm 100mm 68-236 12 1-14 12 4 68-300 Three Flute - PCD SERFIN Cutter Three-Flute tool with two roughing edges that have geometry to reduce cutting forces and shear fibers in high-strength composite and other fiber reinforced plastic materials. The finishing edge cleans up after roughing cuts to create a smooth edge on material. Usage Composites Part Number Cut
ting DIA Flute LGTH SHK DIA OAL 68-315 38 12 38 4 68-320 38 78 38 4 68-340 12 58 12 4 68-345 12 1 12 4 68-350 12 1-14 12 4 68-360 34 1-38 34 5 Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-310 8mm 10mm 8mm 76mm 68-325 10mm 14mm 10mm 100mm 68-330 12mm 14mm 12mm 100mm 68-335 12mm 26mm 12mm 100mm 68-355 16mm 26mm 16mm 100mm METRIC 68-400 Double Flute - PCD Ballnose Designed for use in abrasive materials where cut quality and tool life are important. Usage Composites NEW Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-405 14 38 14 2-12 68-410 38 12 38 3 68-420 12 58 12 4 68-425 58 78 58 4 68-430 34 1 34 4 Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-440 6mm 10mm 6mm 76mm 68-445 8mm 10mm 8mm 76mm 68-450 10mm 12mm 10mm 76mm 68-455 12mm 20mm 12mm 100mm METRIC www.onsrud.com NEW 11 Honeycomb Cutters Hoggers LMT Onsrud produces the industrys largest selection of cutting tools used to machine honeycomb core and sandwiched structured composite panels. These materials are used where ever strong yet lightweight construction is needed in aerospace marine transportation and wind energy applications. LMT Onsrud manufactures roughing tools used for rapid stock removal finishing tools for detail work such as contouring carving and chamfering and specialty panel tools for cutting sizing and grooving panel material. 29-000 HSS Hollow Core Cutters This specialized cutter is designed to vertically cut the honeycomb cells producing a clean flag free edge. The core material will remain attached at the bottom and can be removed using one of our valve style honeycomb cutters. This product along with our 31-100 or 30-000 series tools is an effective combination to create pockets in honeycomb core and get a perfectly clean edge. Part Number Cutting DIA Flute LGTH SHK DIA OAL 29-003 14 1-12 14 3-34 29-006 38 1-78 38 3-34 29-009 12 2-78 12 5 29-012 58 2-78 58 5 29-015 34 2-78 34 5 Honeycomb Usage 29-050 Diamond Grit Hogger BALL NOSE Diamond grit hoggers are used on abrasive cores g
raphite phenolic or fiberglass in order to achieve long tool life. The tools are available in a ball nose version and as a traditional hogger capable of holding existing honeycomb blades. A 35 weight reduction has been designed into the larger diameter tools resulting in better performance on 3 or 5 axis machines. Part Number Cutting DIA Flute LGTH SHK DIA OAL 29-053 14 6.35mm 1 14 14 4 29-058 38 9.52mm 2 12 12 4 29-063 12 12.7mm 3 12 5 29-068 34 19.05mm 3 12 5 29-074 1 25.4mm 2 34 4 Honeycomb Usage HONEYCOMB HOGGER CUTTING BLADE OPTIONS Part Cutting Diameter Hogger Shank OAL Depth DIA 29-052 14 6.35mm 1 14 14 29-057 .345 8.76mm 2 12 29-062 .470 11.94mm 3 29-067 .720 18.28mm 29-072 .970 24.63mm SPARE PARTS Solid Carbide Diamond wTeeth Plated Blade Diameter HSS HSS wTeeth Solid Carbide 4 - - - - 12 4 38 9.52mm 30-016 30-316 - - - - - HRD51646 12 5 12 12.7mm 30-017 30-317 - - - - - HRD51646 3 12 5 34 19.05mm - - 30-015 30-318 - 1 12 3 1 25.4mm - - 30-012 30-313 30-113 - - HSS Saw Adapter Ring Screw - - - - - 30-011-2 30-213 - 30-011-2 - 1 29-073 .970 24.63mm 2 34 5 1 25.4mm - - 30-012 30-313 30-113 30-213 29-078 1.470 37.33mm 1 12 3 1 12 38.10mm - - 30-014 30-314 30-114 30-214 30-020-3 30-020-4 30-011-2 29-0791 1.470 37.33mm 2 34 5 1 12 38.10mm - - 30-014 30-314 30-114 30-214 30-020-3 30-020-4 29-083 1 12 3 1.772 45mm - - 30-026 30-326 30-1262 30-2262 30-020-3 30-020-4 1.742 44.24mm 1 2 2 29-084 1.742 44.24mm 2 34 5 1.772 45mm - - 30-026 30-326 30-126 30-226 30-020-3 30-020-4 29-088 1.970 50.03mm 1 58 3 2 50.8mm - - 30-022 30-322 30-122 30-222 30-020-3 30-020-4 29-0891 1.970 50.03mm 2 34 5 2 50.8mm - - 30-022 30-322 30-122 30-222 30-020-3 30-020-4 29-093 2.450 62.23mm 1 58 3 2.480 63mm - - 30-036 30-336 30-136 30-236 30-030-3 30-030-4 29-095 2.970 75.43mm 1 34 3 3 76.20mm - - 30-032 30-332 30-132 30-232 30-030-3 30-030-4 29-0961 2.970 75.43mm 1 34 4 3 76.20mm - - 30-032 30-332 30-132 30-232 30-030-3 30-030-4 29-098 3.970 100.83mm 1 34 3 4 101.6mm - - 30-042 30-342 30
-142 30-242 30-040-3 30-040-4 29-0991 3.970 100.83mm 1 34 4 4 101.6mm - - 30-042 30-342 30-142 30-242 30-040-3 30-040-4 1 non-stock standard. 4 week lead time 2 50mm diameter honecomb blade www.onsrud.com See page 14 or 16 for Images of Cutting Blades 13 29-100 29-100B Solid Carbide Honeycomb Hogger Coated Designed to be a versatile tool and cut most honeycomb core materials. The solid carbide body offers long tool life while the proven hogger geometry shreds the core and evacuates chips. The long flute length allows for deep pocket applications and can also be used to surface large areas. Hoggers are coated with ZRN. Usage Honeycomb METRIC 30-000 Part Number Cutting DIA Flute LGTH SHK DIA OAL 29-110 14 6.35mm 1-14 14 4 29-115 38 9.52mm 2 38 4 29-125 12 12.7mm 3 12 6 29-130 12 12.7mm 4-12 12 6-12 29-140 34 19.05mm 3 34 6 29-145 34 19.05mm 4-12 34 6-12 SHK DIA OAL BALLNOSE Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH 29-120 12 .472 60 12 150 29-130B 12 12.7mm 4-12 12 6-12 29-135 16 .629 80 16 150 29-140B 34 19.05mm 3 34 6 29-145B 34 19.05mm 4-12 34 6-12 Replaceable Ring Type Honeycomb Cutter These tools are for contouring carving and chamfering cuts of .25 or less. The unique patented holding system prevents the solid carbide blades from coming out of the holder if it is fractured. Usage For contouring carving and chamfering cuts The HSS saw blades and the diamond plated blades dish on the bottom so they clear the cut core finish like the hollow ground solid carbide style rings. The solid carbide rings may be reground several times at the factory making them very economical to use. The HSS saw and diamond plated blades are disposable offering the convenience of a constant diameter. SHANK ASSEMBLY CUTTING BLADE OPTIONS Part Blade Diameter Shank DIA 30-011 1 25.4mm 12 30-021 2 50.8mm 12 30-031 3 76.2mm 12 30-041 4 101.6mm 12 SPARE PARTS Solid Carbide with Teeth Diamond Plated HSS Saw 30-012 30-313 30-112 30-022 30-322 30-122 30-
032 30-332 30-042 30-342 Solid Carbide Adapter Ring Screw 30-213 - 30-011-2 30-222 30-020-3 30-020-4 30-132 30-232 30-030-3 30-030-4 30-142 30-242 30-040-3 30-040-4 See page 14 or 16 for Images of Cutting Blades Cutting Blades for Cutters and Hoggers HSS 14 HSS with Teeth Solid Carbide Solid Carbide with Teeth Diamond Plated HSS Saw PM-HSS Wavy Ring www.onsrud.com 30-300 HSS Integral Shank Honeycomb Hogger Cutter OAL CNC machining of honeycomb core Hogger Depth Usage Shank Diameter High Speed Steel Hoggers High Speed Replaceable Saw Blade Solid Carbide Replaceable Blade Diamond Plated Replaceable Blade The spiral hogger geometry ground integral to the shank allows for faster feed rates and deeper cuts than any previous cutter. The availability of several different blades makes this cutter suitable for most core types. The hogger design also imparts less force as it evacuates and shreds scrap. Cutting Diameter HONEYCOMB HOGGER CUTTING BLADE OPTIONS Blade Diameter Solid Carbide Solid Carbide wTeeth 3 12 1 25.4mm 30-012 30-313 30-113 3 12 1 12 38.1mm 30-014 30-314 30-114 12 3 12 2 50.8mm 30-022 30-322 12 3 12 3 76.2mm 30-032 30-332 34 3 12 4 101.6mm 30-042 30-342 Cutting Diameter Hogger Shank Depth DIA OAL 30-310 78 22.22mm 1 12 12 30-315 1 14 31.75mm 1 12 12 30-321 1 34 44.45mm 1 12 30-331 2 34 69.85mm 1 30-341 3 34 95.25mm 1 Part SPARE PARTS Diamond Plated HSS Saw Adapter Ring Screw 30-213 - 30-011-2 30-214 30-020-3 30-020-4 30-122 30-222 30-020-3 30-020-4 30-132 30-232 30-030-3 30-030-4 30-142 30-242 30-040-3 30-040-4 See page 14 or 16 for Images of Cutting Blades 30-700 Reduced Weight Honeycomb Cutter 35 weight reduction has been designed into the larger diameter tools resulting in better performance on 3 or 5 axis machines. Part lifting and flagging have also been reduced due to the new tooth and flute design. Existing honeycomb blades will mount on these hoggers. Usage HONEYCOMB HOGGER CNC Machining of Honeycomb Core CUTTING BLADE OPTIONS Hogger Shank OAL Dep
th DIA Part Cutting Diameter 30-703 .345 8.76mm 1 12 3 30-705 .470 11.93mm 1 12 30-707 .720 18.28mm 1 12 HSS wTeeth Blade Diameter HSS 38 9.52mm 30-016 30-316 3 12 12.7mm 30-017 30-317 3 34 19.05mm - - Solid Carbide - SPARE PARTS Solid Carbide Diamond wTeeth Plated HSS Saw Adapter Ring Screw - - - - HRD51646 - - - - - HRD51646 30-015 30-318 - - - 30-011-2 - 30-710 .970 24.63mm 1 12 3 1 25.4mm - - 30-012 30-313 30-113 30-213 30-715 1.470 37.33mm 1 12 3 1 12 38.10mm - - 30-014 30-314 30-114 30-214 30-020-3 30-720 1.742 44.24mm 1 12 3 1.772 45mm - - 30-026 30-326 30-1261 30-2261 30-020-3 30-020-4 30-725 1.970 50.03mm 1 58 3 2 50.8mm - - 30-022 30-322 30-122 30-222 30-020-3 30-020-4 30-730 2.450 62.23mm 1 58 3 2.480 63mm - - 30-036 30-336 30-136 30-236 30-030-3 30-030-4 30-735 2.970 75.43mm 1 34 3 3 76.20mm - - 30-032 30-332 30-132 30-232 30-030-3 30-030-4 30-740 3.970 100.83mm 1 34 3 4 101.6mm - - 30-042 30-342 30-142 30-242 30-040-3 30-040-4 1 50mm diameter honecomb blade www.onsrud.com 30-011-2 30-020-4 See page 14 or 16 for Images of Cutting Blades 15 31-000 High Speed Steel Cutter Designed primarily for use on aluminum core offering the versatility of smaller sizes for use on hand-held machines in field or maintenance type repairs. This cutter offers the strength of an integral shank and blade that has an edge sharpness unattainable with any other material. This sharpness and the relieved bottom yield part surfaces that require a minimum of preparation before bonding operation. Usage Part Number Cutting DIA SHK DIA 31-010 12 14 2-116 31-015 34 14 2-332 31-020 1 14 2-18 31-025 1-12 12 2-14 31-030 2 12 2-34 31-040 3 12 2-1516 OAL Aluminum Core Core Type Rating Aluminum Lo Density Less than 5cuft 1 Aluminum Hi Density More than 5cuft 2 Paper 2 Paper Reinforced N Fiberglass N Phenolic N Polycarbonate N Aramid N 1 - Excellent 2 - Good N - Not Recommended High Speed Steel Honeycomb Cutter With Teeth Small diameter honeycomb cutters were designed to offer the flexibili
ty of cuttin 16 www.onsrud.com
